FK-8100 Water Base Stencil Cleaning Machine

FK8100 Electric Stencil Cleaning Machine

FK8100 Electric Stencil Cleaning Machine Interal Picture-3

FK8100 Electric Stencil Cleaning Machine Interal Picture-2

FK8100 Electric Stencil Cleaning Machine Interal Picture-1

FK8100 Electric Stencil Cleaning Machine

Feature：

●High-pressure spray system specially used for cleaning stencils, misprinted plates, printing machine scrapers, etc. with water-based cleaning fluid.

●Double liquid tank, equipped with heating system to meet cleaning, rinsing and hot air drying needs.

●Process flow: cleaning agent cleaning – cleaning agent reflux – water rinsing (open/closed loop) – hot air drying.

●Preparation of advanced fully automatic touch screen operation software makes program file saving and use extremely simple.

●System counting function can automatically accumulate the number of cleaning stencils and the number of cycle filtrations.

●Liquid and pump pressure can be displayed through the panel pressure gauge to provide timely feedback on the equipment operating status.

●The spray pressure is monitored by a pressure sensor. If it exceeds the set pressure range, an alarm will be issued.

●Liquid flows back directly to reduce liquid consumption

●The overall stainless steel body is sturdy and durable, resistant to acidic, alkaline and other cleaning fluids.

●High-pressure fan + hot air drying, the drying effect is faster and more thorough.

●Lower operating costs. Each cleaning of the steel mesh only requires less than 200ml of cleaning agent. After cleaning, the compressed air recovery pipe and pump residual liquid are used, which can reduce liquid consumption by 50%.

Product Introduction

This water-based stencil cleaning machine is mainly used for cleaning SMT stencils in the semiconductor industry, screen printing industry, and electronics industry using water-based cleaning fluid. It uses the most advanced cleaning process in the industry to achieve 100% cleanliness and environmental protection. The machine consists of a control system, operating system, cleaning system, cleaning agent return system, rinsing system, drying system, and filtration system. The machine uses electricity and compressed air as energy, and manually places the stencil into the cleaning room. After setting the cleaning, rinsing, drying and other related parameters on the touch screen, press the start button, and the stencil will be automatically cleaned and rinsed. and dry. When the set cleaning process ends, it automatically stops running and resets to implement the next work process. This machine is very convenient for workers to clean the stencil, greatly improving production efficiency and quality. It is a new, high-performance, fully automatic cleaning equipment. The equipment uses water-based liquid cleaning agents and tap water or DI water for rinsing, without any safety hazards and without harm to personnel.

Internal Mobility Mechanism

1. The mechanism adopts an optical axis module and a high-precision ball screw. It is driven by a stepper motor to perform left and right reciprocating movements, ensuring accurate reset every time, long life, and easy maintenance or replacement.

2. The operating spray rod moves the spray left and right reciprocally. Spraying, you can select local areas to achieve targeted spraying

Hot And Drying

Hot air drying: The high-pressure blower passes through the heating box and enters the air knife to cut the cleaning parts quickly.

Parameter Category	Specification
Applicable steel mesh size	L750 × W750 × H40 (mm) ×1PCS [Extra large sizes need to be customized]
Equipment dimensions	L1220×W1120×H1850 (mm)
Maximum volume of liquid tank	60L×*2PCS
Optimum liquid usage	40L×2PCS
Cleaning and rinsing method:	A set of double-sided spray bar nozzles moving left and right isobaric spray liquid for cleaning and rinsing
Drying method:	bilateral left and right moving compressed air knife air cutting + hot air drying
Cleaning fluid isolation time	40S
Cleaning time	2-5min(for reference only)
Rinse time	1-3min(for reference only)
Drying time	2-5min(for reference only)
Filtration system (first level)	First level filter: (filters impurities and labels)
Filtration system (secondary)	Secondary filter: (filters solder paste and rosin particles)
Cleaning liquid recovery filter (three-stage)	5μm filter element (filters: solder paste, rosin, red gum and pollutants and other particles)
Rinsing liquid discharge filter (three-stage)	5μm filter element (filters: solder paste, rosin, particles such as red glue and pollutants)
Liquid heating temperatureRoom	temperature 0~ 60℃ (temperature can be set) )
Electrical external air source	0.4～0.6 (Mpa)
Water source pressure	0.2～0.3(Mpa)
Exhaust port size	Φ125×H25(mm)
Power supply AC380V 50HZ	AC380V 50HZ /Total power is about 25KW
Machine net weight: about	580KG

Our Services

We go beyond delivering powerful machinery to provide a complete partnership built on expertise and unwavering support. Our service ecosystem is designed to ensure maximum uptime, productivity, and return on your investment.

1.Pre-Sales Technical Support

1.1 Technical consultation & line layout planning 1.2 Demo machine testing with customer materials 1.3 Pre-sales training for technical team

2. Delivery & Commissioning

2.1 Professional installation & calibration 2.2 Parameter optimization for specific PCBs 2.3 Trial production validation 2.4 Operator training (SOP, maintenance, troubleshooting) 2.5 Acceptance test with performance verification

3. After-Sales Support

3.1 1-year standard warranty (extendable) 3.2 7×24 hotline, 4-hour emergency response 3.3Scheduled preventive maintenance (quarterly/half-yearly) 3.4 Genuine spare parts supply 3.5 Remote diagnosis & software updates

4. Value-Added Services (Optional)

4.1 Performance upgrades (software/hardware) 4.2 Production efficiency optimization analysis 4.3 Advanced technical training programs 4.4 Extended warranty (2-3 years) 4.5 Equipment relocation service

Our Promise

We are dedicated to being a true partner in your success, providing the tools, knowledge, and continuous support necessary to keep your projects moving forward efficiently and profitably.