Nozzle Cleanr And Inspector FKNC-P
The FKNC-P is a high-performance, automated solution specifically engineered for the Panasonic NPM series. It transforms traditional, labor-intensive nozzle maintenance into a streamlined, high-efficiency digital workflow.
Operational Excellence in 3 Direct Steps: The system minimizes manual intervention by utilizing a Nozzle Station → Cleaning → Nozzle Station cycle. Simply place the nozzle tray, and the system handles the rest with complete autonomy.
Three-in-One Functionality:
Precision Cleaning: Employs sonic-speed pure water mist to restore nozzle performance to factory-new standards.
Quantitative Testing: Integrated visual inspection ensures every nozzle meets strict quality requirements before returning to the production line.
Smart Management: Centralized digital tracking allows for the storage and management of up to 846 nozzles, ensuring total traceability.
High-Capacity Performance:
Batch Cleaning: Efficiently cleans up to 49 nozzles per cycle, perfectly synchronized with the 16-working-head configuration of the NPM series.
| Item | Specification Name | Technical Specifications & Performance Data |
|---|---|---|
| Features & Operation | ||
| Features | Nozzle Compatibility | Automated cleaning/inspection for Panasonic nozzles; semi-auto support for other brands via manual loading. |
| Operation | Process Workflow | Batch-processing high-pressure cleaning with individual pre-transfer nozzle inspection. |
| Nozzle Supply | ||
| Nozzle Supply | Target Machine/Config | Panasonic NPM Series; utilizes standard nozzle station loading; supports 8-head/16-head adapters. |
| Nozzle Supply | Identification & Capacity | Physical number coding; supports 1-3 nozzle stations. |
| Nozzle Cleaning | ||
| Nozzle Cleaning | Tray Capacity | 18 Pcs (8-head); 49 Pcs (16-head); 24 Pcs (Mixed). |
| Nozzle Cleaning | Method & Media | Precision high-pressure spray cycle in a sealed tank; DI/Distilled water; 6L capacity. |
| Nozzle Cleaning | Maintenance | Integrated filtration system with automated cycle-based maintenance alerts. |
| Drying, Inspection & Storage | ||
| Nozzle Drying | Drying Cycle | Initial batch high-pressure air dry, followed by individualized air-jet blow-off. |
| Nozzle Inspection | Quality Check | QR scanning; vacuum-flow blockage detection; optical imaging for tip/reflector integrity. |
| Nozzle Storage | Capacity Management | Specialized storage (max 18 trays/846 nozzles); automated transfer or manual loading options. |
| Efficiency & Basic Specs | ||
| Efficiency | Cycle Time | Cleaning + Dry: 20s/nozzle; Cleaning + Inspect + Dry: 26s/nozzle (avg). |
| Basic Specs | Infrastructure & Power | Single Phase 220V/50Hz; Power consumption 2KW. |
| Basic Specs | Physical & Control | 0.5-0.7MPa air supply; 1077mm(W) x 600mm(D) x 1560mm(H); Touch screen/Keypad; MES enabled. |
Our Services
We go beyond delivering powerful machinery to provide a complete partnership built on expertise and unwavering support. Our service ecosystem is designed to ensure maximum uptime, productivity, and return on your investment.
1.Pre-Sales Technical Support
1.1 Technical consultation & line layout planning 1.2 Demo machine testing with customer materials 1.3 Pre-sales training for technical team
2. Delivery & Commissioning
2.1 Professional installation & calibration 2.2 Parameter optimization for specific PCBs 2.3 Trial production validation 2.4 Operator training (SOP, maintenance, troubleshooting) 2.5 Acceptance test with performance verification
3. After-Sales Support
3.1 1-year standard warranty (extendable) 3.2 7×24 hotline, 4-hour emergency response 3.3Scheduled preventive maintenance (quarterly/half-yearly) 3.4 Genuine spare parts supply 3.5 Remote diagnosis & software updates
4. Value-Added Services (Optional)
4.1 Performance upgrades (software/hardware) 4.2 Production efficiency optimization analysis 4.3 Advanced technical training programs 4.4 Extended warranty (2-3 years) 4.5 Equipment relocation service
Our Promise
We are dedicated to being a true partner in your success, providing the tools, knowledge, and continuous support necessary to keep your projects moving forward efficiently and profitably.
